Saturday, 8 November 2025

Moulding Test and Process Parameter Optimization of Biomass Seedling Pots Using Cow Dung and Corn Stover

Introduction

Biomass-based seedling pots offer an eco-friendly alternative to conventional plastic containers used in nurseries and agriculture. This research introduces the use of cow dung and corn stover as sustainable raw materials to develop biodegradable seedling pots. The study focuses on optimizing moulding tests and process parameters to enhance the mechanical strength, porosity, and water retention capacity of these pots. It aims to contribute to sustainable farming practices by transforming agricultural residues into high-value bio-products.

Material Composition and Preparation

The study utilizes cow dung and corn stover in various ratios to achieve an optimal mixture with favorable physical and mechanical properties. These materials are first preprocessed through drying, grinding, and sieving before being blended with natural binders and water. The prepared mixture is then subjected to moulding under controlled pressure and temperature. Understanding the role of raw material proportion is critical to achieving uniform texture, proper bonding, and effective biodegradability in the final seedling pots.

Moulding Test and Process Optimization

Moulding parameters such as pressure, temperature, and drying time significantly influence the pot’s strength and quality. Through a series of experimental trials, the study evaluates different process combinations to identify the most efficient moulding conditions. Optimization techniques like Taguchi design or response surface methodology are applied to determine the ideal settings that balance durability, flexibility, and environmental performance. This process ensures consistency in production and minimizes material waste.

Mechanical and Physical Property Evaluation

Testing the mechanical strength, compressive resistance, and water absorption capacity is essential to assess pot quality. The research measures these properties to determine how well the biomass pots can support seedling growth without deformation. It also evaluates biodegradability and degradation rate under soil conditions. The results highlight how optimized process parameters enhance the pot’s usability, ensuring stability and eco-compatibility throughout the plant growth cycle.

Environmental and Economic Benefits

The utilization of agricultural residues such as corn stover and livestock waste like cow dung reduces environmental pollution and dependence on synthetic materials. Producing biodegradable pots supports circular economy principles and lowers greenhouse gas emissions. Additionally, this approach promotes cost-effective manufacturing and rural employment through local resource utilization. The study demonstrates how sustainable material innovations can meet both ecological and economic goals.

Conclusion and Future Prospects

The research successfully establishes a scientific framework for producing biodegradable seedling pots from biomass materials. By optimizing process parameters and enhancing structural properties, these eco-pots can replace plastic containers in large-scale agricultural applications. Future studies may explore the inclusion of microbial inoculants or nanomaterials to further improve pot performance and biodegradability. The findings underline the potential of biomass conversion as a sustainable path toward greener agriculture and environmental restoration.

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Moulding Test and Process Parameter Optimization of Biomass Seedling Pots Using Cow Dung and Corn Stover

Introduction Biomass-based seedling pots offer an eco-friendly alternative to conventional plastic containers used in nurseries and agricul...